Industry Pain Points
Manual Loading and Unloading
Repetitive Strain Injury
Manual Loading and Unloading
Manual operations are prone to significant errors
Manual Loading and Unloading
Workplace Accidents Pose Many Safety Hazards
Manual Loading and Unloading
It is difficult to ensure sustained production capacity
Traditional Industrial Robots
Slow setup and debugging during workpiece changeovers
Traditional Industrial Robots
Rigid Layout, Weak Flexibility
Traditional Industrial Robots
The fence takes up a lot of space.
Traditional Industrial Robots
The cost per unit is relatively high for small batches.
Machine Tool Loading and Unloading Robots
Machine tool loading and unloading robots are easy to commission, energy-efficient, space-saving, maintenance-free, and have low long-term operating costs. They operate 24 hours a day without interruption—working even when operators take breaks—and precisely perform tasks such as grasping, clamping, flipping, and transferring workpieces between processing stages. They feature fast operation, high positioning accuracy, and consistent quality, while eliminating human error. Compatible with multiple bin configurations: double-layer bins with dual-station synchronous discharge enable categorized storage and rapid material changes, offering excellent flexibility; multi-layer bins provide three-dimensional storage with large capacity for continuous material supply; turntable bins are compact and stable, with cyclic feeding that matches production rhythms. Optional zero-point positioning systems with pneumatic or hydraulic locking eliminate the need for alignment, reducing changeover time.
Switching Production for Individual Orders Is a BreezeZero-Point Alignment SystemA Variety of Smart Silos
High flexibility and adaptability, fast changeovers
Supports adaptation for machining workpieces of various specifications; requires no complex programming or debugging; enables quick changeovers with a single click; and is perfectly suited for small-batch, high-variety, flexible production scenarios.
Human-Machine Collaboration: Safe and Efficient
Equipped with built-in safety sensors, it requires no safety barriers, can work alongside people, helps prevent accidents, and maximizes the use of workshop space.
Quick to deploy, highly practical
The unit is compact and lightweight, requires no foundation modifications, features a simple installation and commissioning process, can be put into operation quickly, and is suitable for retrofitting and upgrading various types of machine tools.
Cost Reduction and Efficiency Improvement, Simplified Operations and Maintenance
It can operate stably 24 hours a day without interruption, improving machine tool utilization; it is easy to operate and has a low failure rate, significantly reducing labor and long-term maintenance costs.
Solutions
Dual-Slide Silo Workstation
- Flexible Production Adaptation: Designed specifically for high-variety, low-volume production scenarios, it quickly responds to product changeover requirements.
- Dual-Table Alternating Operation: The two slides operate in rotation, effectively eliminating equipment downtime and improving equipment utilization.
- Intelligent Hopper Feeding: An integrated storage and feeding unit reduces the need for frequent manual loading and unloading, thereby lowering labor requirements.
- Human-Machine Cycle Production: Enables separate work zones for humans and machines, facilitating continuous, uninterrupted cyclic processing and extending effective production time.
Rotary Silo Workstation
- Flexible Production Adaptability: Suitable for multi-product, small-batch production scenarios, meeting the needs of flexible automated processing.
- Improved Loading and Unloading Efficiency: Optimizes the shortcomings of traditional loading and unloading processes, alleviating production bottlenecks caused by frequent material changes.
- Rotary Multi-Station Material Storage: Utilizes a rotary silo structure with multi-station cyclic storage to enable automated material feeding.
- Continuous, Uninterrupted Operation: Integrates with collaborative robots to streamline production line transitions, ensuring continuous and stable production.
Multi-Tier Silo Workstation
- Multi-level 3D Material Storage: Silos are stacked vertically, saving 60% of floor space, and a single refill supports over 24 hours of continuous production.
- High-Efficiency Cycle Time Control: Loading and unloading takes 8–15 seconds
- the system operates in parallel with the machine tool, increasing equipment utilization from 60% to over 90%.
- Flexible Multi-Product Compatibility: With quick-change grippers and removable trays, combined with vision-based alignment correction, a single set of equipment can handle mixed production of workpieces in various specifications.
- Intelligent, Minimal-Staff Operation: Automatic material shortage alerts, MES integration support, and comprehensive safety protections enable “lights-out” production where one operator can monitor multiple machines.
Zero-Point Alignment Workstation for Automated Storage and Retrieval Systems
- Precision Machining Adaptability: Designed for scenarios involving a wide variety of high-precision workpieces, meeting the demands of precision automated machining.
- Rapid and Flexible Setup Changeover: Equipped with zero-point positioning technology to reduce fixture changeover time and improve setup efficiency.
- Integrated 3D Storage: Incorporates a 3D storage unit to organize workpiece storage and address the challenge of scattered materials.
- Automated Continuous Production: Works in conjunction with collaborative robots for efficient positioning and clamping, enabling continuous automated operations.
3D Vision Loading and Unloading Workstation
- 3D Visual Intelligent Recognition: Equipped with high-precision 3D visual scanning, it automatically identifies randomly stacked workpieces.
- Autonomous Planning of Gripping Paths: Intelligently calculates gripping trajectories to achieve fully automated workpiece gripping, sorting, and loading/unloading.
- Flexible Adaptability to Various Workpieces: Compatible with metal parts, plastic parts, and irregularly shaped parts, it supports a wide range of product categories and offers flexible deployment.
- Programming-Free Quick Changeover: Product changeovers require no debugging or programming, improving efficiency, reducing costs, and expanding application scenarios.
Application Scenarios
CNC Lathe
CNC Machining Center
Injection Molding Machine
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